Facilities

Diversified Plastics has state-of-the-art facilities, including 3D printing capabilities and the latest manufacturing, clean room, tooling and quality assurance equipment. Our facility meets the highest industry standards and has earned numerous certifications and awards.

* Use the arrows to expand each list.

Precision Manufacturing Facilities List

Design Assistance

CAM Software: Mastercam

CAD Software:  Solidworks

Plastic Machining Center

2 Bridgeport Vertical Mills with Digital Read-outs
3 Clausing Drill Presses, Multiple Speed
1 Multi-spindle Drilling and Tapping Commander Head
1 Clausing Lathe, Model 1300
1 CNC Lathe HAAS SL20
1 Makita Cut Off Saw
1 Fadal VMC 4020 CNC Milling Machine Center, High Speed CPU, 21
Position Tool Carousel

Packaging Equipment

1 Belco Medical Tray Sealer, PLC 3025 with closed loop process controls,
validation ports for time, temperature and pressure. Accepts trays size up
to 29″ long x 24″ wide x 6″ deep
1 Accu-Seal 15″ Medical Sealer
5 Toledo Parts Weighing Scales
1 Sergeant Shrink Tunnel
1 Automatic Pallet Wrapper
1 Roller Conveyor, Automatic Stapler, Banding Machine, Etc.

Computer & Software System

QC-Calc Statistic Software

Label Maker

QA/S SPC—Quality Control Software

Labelview Barcoding Label Software

IQMS Fully integrated software system for production and inventory control, scheduling,
budgeting, accounting, invoicing, accounts payable, accounts receivable, etc.

Plastic Injection Molding Machines

1 Cincinnati Milacron Vista Sentry, 55 Ton, 2.3 ounce (65.2 grams),
Reciprocating Screw Injection Molding Machine with Closed-Loop
Process Controller
2 Newbury, Vertical 80 Ton, 3 ounce (85.0 grams), Reciprocating Screw Injection Molding Machine with Closed-Loop Process Controller and 2 Station 42” Diameter Rotary Table
1 Toshiba All Electric EC85N, 85 Ton, 3.3 ounce (93.6 grams), Reciprocating Screw Injection Molding Machine with Hydraulic Core Pull and Closed-Loop Process Controller
3 Van Dorn HT Series,  85 Ton, 5 ounce (141 grams), Reciprocating Screw Injection Molding Machine with Closed-Loop Controller
2 Ferromatic Milacron Vista, 85 Ton, 3.5 ounce (99.2 grams), Reciprocating Screw Injection Molding Machine with Closed-Loop Process Controller
2 Toshiba Electric EC-SX Series, 110 Ton, 2.5 oz (70.8 grams), Reciprocating Screw Injection Molding Machine with Hydraulic Core Pull and Closed-Loop Process Controller
1 Van Dorn HT Series,  120 Ton, 10.7 ounce (303.4 grams), Reciprocating Screw Injection Molding Machine with Closed-Loop Process Controller
2 Van Dorn HT Series, 170 Ton, 14 ounce (396.9 grams), Reciprocating Screw Injection Molding Machine with Closed-Loop Process Controller
1 Cincinnati Milacron Vista Series, 300 Ton, 29 ounce (822.1 grams), Reciprocating Screw Injection Molding Machine with Closed-Loop Process Controller
1 Toshiba ISGS, 390 Ton, 42.0 ounce (1,190.7 grams), Reciprocating Screw Injection Molding Machine with Closed-Loop Process Controller
1 Toshiba ISGS, 500 Ton, 48.0 ounce (1,360.8 grams), Reciprocating Screw Injection Molding Machine with Closed-Loop Process Controller
1 Cincinnati Milacron, 550 Ton, 41.0 ounce (1,162.3 grams), Reciprocating Screw Injection Molding Machine with Closed-Loop Process Controller
1 Toshiba, 610 Ton, 61.0 ounce (1,729.3 grams), Reciprocating Screw Injection Molding Machine with Closed-Loop Process Controller
18         Total

Prototyping Equipment

Stratasys Objet 260 Connex Multi-material 3D printing system

Fadal VMC 4020 CNC Milling Machine

HAAS SL20 CNC Lathe

Process Control Equipment

 5 Conair MicroTrac 2 Series Mold Temperature Controllers, ¾ HP
 3 Conair MicroTrac 2 Series Mold Temperature Controllers, 1 HP
 1 Conair TW Mold Temperature Controller
 5 Advantage 2000 LE Mold Temperature Controllers
 1 Conair Compu-Dry Dehumidifying Material Dryer, Model CD-60H
 1 Una Dyn Dehumidifying Material Dryer, Model AD
 2 Novatec MD 25 Material Dryers
 1 50 Ton Advantage Cooling Tower
 2 Advantage 450 Gallon Pumping Stations
 1 Novatec Dehumidifying Material Dryer, Model PLD-120
 1 Cincinnati Milacron Material Dryer, Model DD-100
 4 Conair Compu-Dry Dehumidifying Material Dryers w/Dew Point Readout, Model CD-30D
 1 Sullair Air Compressor, Model LO-30, HP
 1 Novatec NW-150 Nova Wheel Dryer / 600 L3 Hopper
 1 Rapid 400-45 Granulator 14”X18”

Assembly Production Equipment

 1 Dukane 220 Ultra sonic welder 20 kHz
 1 Branson Multi-Level Ultrasonic Welder, Model 902R
 1 United Silicone Pad Printer, Model UP450 (decorates up to 4-1/2” X 7”)
 1 Ranar DP-1076 Pad Print Dryer
 1 Manual Silkscreen Machine
 1 United Silicone Hot Stamping Machine, Model US-40
 1 ISM Rivet Machine, Model EMKA
 1 Alva Allen Staking Machine, Model L1-105
 1 Visumatic Automatic Screwdriver with Shaker Bowl, Model 900BF
 1 Despatch Annealing Oven, LAC Series
 1 Branson Spin Welder, Model SW200 Servo

Other Support Equipment

 5 Nelmor 10 HP Material Granulators, Model G1012SSP1
 1 Nelmar Material Granulator, Model 8X10FFP
 4 Nelmor Material Granulators, Model G810VL
 2 Cumberland Material Granulator, Model 16X200
 4 Husky Hot Manifold Controller
 3 Conair Dust Beater Proportional Hopper Loaders with 90-lb. Capacity Hoppers
 1 Novatec Hopper Loader w/400-lb. Capacity Hopper
 1 AEC Proportional Hopper Loader with 90-lb. Capacity Hopper
 1 Cincinnati Milacron Air-Operated Hopper Loader
 1 Conair Dust Beater Proportional Hopper Loader with 250-lb. Capacity Insulated Hopper
 2 Conair Dust Beater Nonratio Loaders
 1 Conair Compressed Air Material Loader
 2 Conair 22DL Mini-Vacuum Material Loaders
 5 Conair Martin Robot Pickers, Model EX 150
 1 Advantage TR200 Negative Pressure Unit
 1 Conair MicroTrac Negative Pressure Water Temperature Controller TW-1
 1 Miscellaneous equipment: Barrel type material tumbler, hydraulic press, tappers, drill press

Quality Control Equipment

 1 Zeiss DCC Eclilpse 28X28 CMM with Touch Probe & Articulating Head
 1 Numerex Coordinate Measuring Machine with Touch Probe, Model 1518-10BT
 3 Surface Plates
 1 2x Stereo Microscope
 1 Deltronic Optical Comparator with Digital MPC-1 Readout, Model DH14
 1 Mark 2 HP Moisture Analyzer
 1 Vertex 210 Vision System
 1 Chatillon TCM201
 1 Mecmesin Multi Test 5-i
 1 Thread Gauges, Radius Gauges, Torque Gauges, Force Gauges, Height Gauges, and Fixtures

 

Medical Manufacturing Facilities List

Clean Room

ISO 14644-1 Class 8 Standards (Class 100,000)

HEPA Filter Unit — Part # CAP112-26004C-1 — UL Listed

Paint — PPG Aquapon WB Clean Room paint

Flooring — Vfine-F-10148 Vinyl

Medical Tray Sealer

Belco BM PLC 3025 with closed loop process controls, validation ports for time, temperature, and pressure. Accepts tray size up to 29” long x 24” wide x 6” deep.

Heat Sealing Packaging Machine

Accu-Seal 15” Medical Sealer

Sonic Welder

Branson 2000X System with controllable and measurable weld and hold, precise linear encoder for distance and velocity, amplitude profiling

      Fume/Exhaust Vent Hood

Pass Thu Window

Wall Mount, Stainless Steel

Humidity and Temperature Monitor/Logger

Dickson Graphing Model FH320 with visual and audible alarms

Particle Counter

HandiLaz Mini Handheld Particle Counter

All equipment can be validated. Environmental monitoring procedures are in place for bio-burden and particle-count testing.

 

Design Tool & Engineering Inc. Facilities List

CAD/CAM System

CAD Software: Solidworks 12

CAM Software: Master CAM

CNC Milling Machine Center

 1    HAAS V-3 with Renishaw Probe
 1    Fadal VMC 4020, High Speed CPU, 21 Position Tool Changer
 1    HAAS VM-2, 30″ x 20″

Electrical Discharge Machines (EDM)

 1 Mitsubishi VX10 with C Axis and 16 Position Tool
 1 Makino EDAF2 with C Axis and 16 Position Tool

Vertical Mills

 3 Bridgeport Mills, Series I
 3 with Digital Read-outs
 3 with Power Feed Table

Grinding Equipment

 1 Surface Grinder — Chevalier, Model FSG 618
 1 Surface Grinder — Harig, Model 612
 1 CNC Surface Grinder — EZ Bridgeport Control, Model 618, CNC Grinding and Wheel Profiling
 1 Surface Grinder — Okamoto 12 x 24 DX ACC

Lathes

 1 HAAS SL20 CNC Lathe
 1 Clausing Lathe, Model 1300

Quality Control Equipment

 1 Deltronic Optical Comparator, 14 inch with Read-Outs
 1 Mitutoyo Toolmakers Microscope with Read-Outs
 1 Mitutoyo Digital Count Dial Height Gage
 1 Gage Pin Set, .011/.750 Diameter
 1 Gage Block Set 81 Piece
 1 12″ Starrett Cadillac Height Gage

Various Quality Measuring Instruments

Support Equipment

 1 Tru-dex Radius Dresser — Harig
 1 Tool & Cutter Grinder Deckel — Model SO
 1 Dust Collector Torit — Model 84
 1 Grind-All Fixture — Harig #1
 1 L-TEC Heliarc — 250 HF Welder and Cutter
 1 Hermann Schmidt Squaring Block