A leading contract manufacturer, Diversified Plastics has state-of-the-art facilities, including 3D printing capabilities and the latest manufacturing, clean room, tooling and quality assurance equipment. Our facility meets the highest industry standards and has earned numerous certifications and awards.
The capabilities of our west-coast facility, Pacific Plastic Injection Molding (PPIM), can be found on their capabilities page.
* Use the arrows to expand each list.
Precision Manufacturing Facilities List
Design Assistance
CAM Software: Mastercam
CAD Software: Solidworks
Plastic Machining Center
2 |
Bridgeport Vertical Mills with Digital Read-outs |
3 |
Clausing Drill Presses, Multiple Speed |
1 |
Multi-spindle Drilling and Tapping Commander Head |
1 |
Clausing Lathe, Model 1300 |
1 |
CNC Lathe HAAS SL20 |
1 |
Makita Cut Off Saw |
1 |
Fadal VMC 4020 CNC Milling Machine Center, High Speed CPU, 21
Position Tool Carousel |
Packaging Equipment
1 |
Belco Medical Tray Sealer, PLC 3025 with closed loop process controls,
validation ports for time, temperature and pressure. Accepts trays size up
to 29″ long x 24″ wide x 6″ deep |
1 |
Accu-Seal 15″ Medical Sealer |
5 |
Toledo Parts Weighing Scales |
1 |
Sergeant Shrink Tunnel |
1 |
Automatic Pallet Wrapper |
1 |
Roller Conveyor, Automatic Stapler, Banding Machine, Etc. |
Computer & Software System
QC-Calc Statistic Software
Label Maker
QA/S SPC—Quality Control Software
Labelview Barcoding Label Software
IQMS Fully integrated software system for production and inventory control, scheduling,
budgeting, accounting, invoicing, accounts payable, accounts receivable, etc.
Plastic Injection Molding Machines
1 |
15 Ton, Wittmann‐Battenfeld MicroPower Micro‐molder with rotary platen, integrated robot & vision system, installed in class 8 clean room |
1 |
50 Ton, Sumitomo All‐electric Vertical Clamp with Rotary Table & Vertical Injection Unit |
1 |
55 Ton, Cincinnati Milacron Vista Sentry, 2.27 ounce (64.4 grams) |
1 |
80 Ton, Newbury, Vertical, 6 ounce (170.1 grams), 2 station 42” Diameter Rotary Table |
1 |
80 Ton, Newbury, Vertical, 3 ounce (85.1 grams), 2 station 42” Diameter Rotary Table |
1 |
85 Ton, Toshiba All Electric EC85N, 3.3 ounce (93.6 grams) |
3 |
85 Ton, Niigata All‐electric Vertical Clamp with Rotary table & Vertical Injection Unit, 2.29 ounce
(64.92 grams) |
2 |
85 Ton, Van Dorn HT Series, 5 ounce (141 grams) |
2 |
85 Ton, Ferromatic Milacron Vista, 3.5 ounce (99.2 grams) |
1 |
110 Ton, Toshiba Electric EC‐SX Series, 2.5 ounce (70.8 grams) |
1 |
110 Ton, Toshiba Electric EC‐SX Series, 3.3 ounce (93.6 grams) |
1 |
120 Ton, Van Dorn HT Series, 10.7 ounce (303.4 grams) |
1 |
170 Ton, Van Dorn Ht Series, 14 ounce (396.9 grams) |
1 |
200 Ton, Toshiba EC 200SX series, 12.7 ounce (360 grams)
— Robot SEPRO Success 22TE |
1 |
250 Ton, Toshiba Electric EC‐250SX II Series, 12.7 ounce (360 grams)
— Robot SEPRO 55‐25 |
1 |
310 Ton, Toshiba Electric EC‐SX Series, 27.5 ounce (780 grams) |
1 |
390 Ton, Toshiba EC390SX, 27.5 ounce (780 grams) |
1 |
390 Ton, Toshiba EC390SX II, 27.5 ounce (780 grams) |
1 |
550 Ton, Cincinnati Milacron, 41.0 ounce (1,162.3 grams) |
1 |
610 Ton, Toshiba, 61 ounce (1,729.3 grams) |
24 |
Total |
Prototyping Equipment
Carbon’s Digital Light Synthesis™ (DLS™) additive manufacturing
Fadal VMC 4020 CNC Milling Machine
HAAS SL20 CNC Lathe
Process Control Equipment
5 |
Conair MicroTrac 2 Series Mold Temperature Controllers, ¾ HP |
3 |
Conair MicroTrac 2 Series Mold Temperature Controllers, 1 HP |
1 |
Conair TW Mold Temperature Controller |
5 |
Advantage 2000 LE Mold Temperature Controllers |
1 |
Conair Compu-Dry Dehumidifying Material Dryer, Model CD-60H |
1 |
Una Dyn Dehumidifying Material Dryer, Model AD |
2 |
Novatec MD 25 Material Dryers |
1 |
50 Ton Advantage Cooling Tower |
2 |
Advantage 450 Gallon Pumping Stations |
1 |
Novatec Dehumidifying Material Dryer, Model PLD-120 |
1 |
Cincinnati Milacron Material Dryer, Model DD-100 |
4 |
Conair Compu-Dry Dehumidifying Material Dryers w/Dew Point Readout, Model CD-30D |
1 |
Sullair Air Compressor, Model LO-30, HP |
1 |
Novatec NW-150 Nova Wheel Dryer / 600 L3 Hopper |
1 |
Rapid 400-45 Granulator 14”X18” |
Assembly Production Equipment
1 |
Dukane 220 Ultra sonic welder 20 kHz |
1 |
Branson Multi-Level Ultrasonic Welder, Model 902R |
1 |
United Silicone Pad Printer, Model UP450 (decorates up to 4-1/2” X 7”) |
1 |
Ranar DP-1076 Pad Print Dryer |
1 |
Manual Silkscreen Machine |
1 |
United Silicone Hot Stamping Machine, Model US-40 |
1 |
ISM Rivet Machine, Model EMKA |
1 |
Alva Allen Staking Machine, Model L1-105 |
1 |
Visumatic Automatic Screwdriver with Shaker Bowl, Model 900BF |
1 |
Despatch Annealing Oven, LAC Series |
1 |
Branson Spin Welder, Model SW200 Servo |
Other Support Equipment
5 |
Nelmor 10 HP Material Granulators, Model G1012SSP1 |
1 |
Nelmar Material Granulator, Model 8X10FFP |
4 |
Nelmor Material Granulators, Model G810VL |
2 |
Cumberland Material Granulator, Model 16X200 |
4 |
Husky Hot Manifold Controller |
3 |
Conair Dust Beater Proportional Hopper Loaders with 90-lb. Capacity Hoppers |
1 |
Novatec Hopper Loader w/400-lb. Capacity Hopper |
1 |
AEC Proportional Hopper Loader with 90-lb. Capacity Hopper |
1 |
Cincinnati Milacron Air-Operated Hopper Loader |
1 |
Conair Dust Beater Proportional Hopper Loader with 250-lb. Capacity Insulated Hopper |
2 |
Conair Dust Beater Nonratio Loaders |
1 |
Conair Compressed Air Material Loader |
2 |
Conair 22DL Mini-Vacuum Material Loaders |
5 |
Conair Martin Robot Pickers, Model EX 150 |
1 |
Advantage TR200 Negative Pressure Unit |
1 |
Conair MicroTrac Negative Pressure Water Temperature Controller TW-1 |
1 |
Miscellaneous equipment: Barrel type material tumbler, hydraulic press, tappers, drill press |
Quality Control Equipment
1 |
Zeiss DCC Eclilpse 28X28 CMM with Touch Probe & Articulating Head |
1 |
Numerex Coordinate Measuring Machine with Touch Probe, Model 1518-10BT |
1 |
Deltronic Optical Comparator with Digital MPC-1 Readout, Model DH14 |
1 |
Mark 2 HP Moisture Analyzer |
1 |
Vertex 210 Vision System |
1 |
Mecmesin Multi Test 5-i |
1 |
Thread Gauges, Radius Gauges, Torque Gauges, Force Gauges, Height Gauges, and Fixtures |
Medical Manufacturing Facilities List
Clean Room
ISO 14644-1 Class 8 Standards (Class 100,000)
HEPA Filter Unit — Part # CAP112-26004C-1 — UL Listed
Paint — PPG Aquapon WB Clean Room paint
Flooring — Vfine-F-10148 Vinyl
Medical Tray Sealer
Belco BM PLC 3025 with closed loop process controls, validation ports for time, temperature, and pressure. Accepts tray size up to 29” long x 24” wide x 6” deep.
Heat Sealing Packaging Machine
Accu-Seal 15” Medical Sealer
Sonic Welder
Branson 2000X System with controllable and measurable weld and hold, precise linear encoder for distance and velocity, amplitude profiling
Fume/Exhaust Vent Hood
Pass Through Window
Wall Mount, Stainless Steel
Humidity and Temperature Monitor/Logger
Dickson Graphing Model FH320 with visual and audible alarms
Particle Counter
HandiLaz Mini Handheld Particle Counter
All equipment can be validated. Environmental monitoring procedures are in place for bio-burden and particle-count testing.
Design Tool & Engineering Inc. Facilities List
CAD/CAM System
CAD Software: Solidworks 12
CAM Software: Master CAM
CNC Milling Machine Center
1 |
HAAS V-3 with Renishaw Probe |
1 |
Fadal VMC 4020, High Speed CPU, 21 Position Tool Changer |
Electrical Discharge Machines (EDM)
1 |
Mitsubishi VX10 with C Axis and 16 Position Tool |
1 |
Makino EDAF2 with C Axis and 16 Position Tool |
Vertical Mills
3 |
Bridgeport Mills, Series I |
Grinding Equipment
1 |
Surface Grinder — Chevalier, Model FSG 618 |
1 |
Surface Grinder — Harig, Model 612 |
1 |
CNC Surface Grinder — EZ Bridgeport Control, Model 618, CNC Grinding and Wheel Profiling |
1 |
Surface Grinder — Okamoto 12 x 24 DX ACC |
Lathes
1 |
Clausing Lathe, Model 1300 |
Quality Control Equipment
1 |
Deltronic Optical Comparator, 14 inch with Read-Outs |
1 |
Mitutoyo Toolmakers Microscope with Read-Outs |
1 |
Mitutoyo Digital Count Dial Height Gage |
1 |
Gage Pin Set, .011/.750 Diameter |
1 |
Gage Block Set 81 Piece |
1 |
12″ Starrett Cadillac Height Gage |
Various Quality Measuring Instruments
Support Equipment
1 |
Tru-dex Radius Dresser — Harig |
1 |
Tool & Cutter Grinder Deckel — Model SO |
1 |
Dust Collector Torit — Model 84 |
1 |
Grind-All Fixture — Harig #1 |
1 |
L-TEC Heliarc — 250 HF Welder and Cutter |
1 |
Hermann Schmidt Squaring Block |